Indy Total Construction

There are two methods you can use for blocking off a redundant doorway: you can fit a wood framework around the inside and panel it with wallboard on both sides, or you can use bricks or lightweight building blocks if the floor is solid. In each case, plaster is used to finish it off.

Alternatively, consider whether you can put it to some other use such as paneling in the back and filling the recess with shelves.

Removing the old frame

To remove the old door and frame, unscrew the door hinges, lift the door away and lever off the molding. The lining frame may be fixed by masonry nails, screws or metal ties cemented into the brickwork. You should be able to lever it free, but if not, cut through its fixings by working a saw blade between the back of the frame and the wall.

Paneling with wallboard

If you are filling an opening in a stud partition, the supporting framework should be made of wood to match the framework of the partition — usually 2 x 3 or 4in lumber. On the other hand, if paneling a masonry wall, you might need two separate frames of something like 2in sq wood to panel each side flush.

The frame should comprise a head plate, sole plate, two upright studs and a central brace. Toe-nail these together and to the insides of the opening, making sure the frame is set back from the face of the wall to allow for the thickness of the skimmed wallboard.

Nail a panel of wallboard to each side of the frame, and to prevent the skim coat shrinking back from the edges, nail lengths of metal lath around the join. Apply a skim coat of finish and when the plaster has hardened, fit a length of new baseboard across the opening.

To fill the opening with bricks or concrete blocks, you must tie the new masonry to the old. The easiest method is to hammer 6in masonry nails half-way into the side of the opening to correspond with the mortar joints of alternate courses of the new bricks which will eventually be buried in the mortar.

Lay the bricks or blocks in the normal overlapping fashion and point all the mortar joints flush with the face of the masonry when finished.

Finally, apply floating and finish coats of plaster, using the surrounding original plaster as a thickness guide.

To plaster a newly built wall you will not have to do any preparation work to it at all before you fix wooden grounds or metal lath in place.

Then the masonry should be dampened by splashing on clean water with a paintbrush. This will help slow down the rate at which the wall absorbs moisture from the plaster, preventing it from drying out too quickly and possibly cracking.

It is a good idea to practice scooping plaster from the hawk and applying it to the wall before you attempt the job for real. Set the loaded trowel against the wall so that the bottom corner of the blade rests on the ground or bead and the blade is at an angle of about 30° to the wall surface. Move the blade upwards to spread a vertical strip of plaster next to the thickness guide, keeping the blade resting on the guide and gradually reducing its angle as the plaster spreads.

Apply more strips of plaster in the same way, working upwards from the bottom and across the bay adding a good thickness of plaster to the wall.

When the bay is finished, use the long wooden rule to strike it off level with the thickness guides. Place it across the guides and draw it upwards, moving it from side to side in a sawing motion as you go. This will level off the high spots and accentuate the dips. Add more plaster and repeat the process until level.

Before it sets, key the surface for the finishing coat by passing a wooden float, with nails knocked through its face, over the plaster to leave score lines.

When the floating coat has hardened (it should take about two hours), you can apply the finishing coat. This is done in exactly the same way as plastering wallboard, applying two thin coats of Finish plaster to produce a polished, flat and hard surface.

Directions:

1. Scooping plaster from the hawk; put the trowel into the plaster and scoop forwards and upwards.

2. Practising applying paster to the wall; work upwards from waist-height, starting with the trowel at 30 degrees to the wall.

3. As you apply the plaster, tilt the trowel more parallel to the wall surface; keep the hawk close to the wall to catch droppings.

4. Applying the plaster in vertical strips; at the end of each stroke, press the lower edge of the trowel to firm the plaster onto the wall.

5. Ruling off the completed bay; use a straight-edge with a sawing motion to lower any high spots and to show up areas with too little plaster.

6. Scoring the surface to provide a key for the finishing coat; the nails should protrude in through the float.

7. Filling the gap left after taking off the ground batten; level off with the trowel, flush with the hardened plaster on each side.

8. Applying the finishing coat; work from bottom to top and cover the floating coat with a thin layer; apply a second coat. 9 Polishing the finishing coat; wet the surface sufficiently to remove ridges and marks and polish firmly with a perfectly clean, flat trowel.